INDUSTRIAL SYMBIOSIS PROGRAM FOR THE SANTA CRUZ INDUSTRIAL DISTRICT, RIO DE JANEIRO: A PROPOSAL FOR SYMBIOTIC FLOW BETWEEN A STEEL MILL AND A GYPSUM BOARD MANUFACTURING INDUSTRY
DOI:
https://doi.org/10.56238/revgeov17n2-096Keywords:
Industrial Symbiosis, Circular Economy, Flue Gas Desulfurization, Resource Efficiency, FGD GypsumAbstract
This study proposes the implementation of an Industrial Symbiosis (IS) program in the Santa Cruz Industrial District (RJ), with emphasis on the integration between a steel plant and a drywall manufacturing facility. The methodological framework was based on the denmark Kalundborg Industrial Symbiosis model and on knowledge acquired through the SACI (Systemic Approach to Clean Industry) Program, developed in partnership with the Kalundborg Symbiosis Institute. Technical site visits were conducted, and material and energy flows from 9 of the 15 companies operating in the district were systematically mapped and analyzed. Data were collected using structured questionnaires, and a dedicated assessment tool was developed to identify primary raw materials, waste streams, and potential synergies for resource exchange among the companies. The analysis identified more than 15 potential symbiotic exchanges. The most promising short-term opportunity involves the use of flue gas desulfurization (FGD) byproduct generated by the steel plant as a substitute for natural gypsum in gypsum board production. The proposed symbiotic exchanges demonstrate significant potential environmental and economic benefits, including reduced CO₂ emissions and decreased reliance on virgin raw materials. The findings indicate that the implementation of industrial symbiosis strategies can enhance resource efficiency and foster circular economy practices within the Santa Cruz Industrial District. Furthermore, the proposed framework may serve as a replicable model for the development of industrial symbiosis networks in other Brazilian industrial parks.
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